SBM's Industrial Mill Application In Ceramic Industry

Ceramics have a long history in our country, among which Wuyue celadon is the most famous. And Yixing, located in the ancient land of Wuyue, is known as "the ancient capital of pottery". Nowadays, ceramic products from Yixing, Zibo, Foshan and other bases still occupy a large market share. Shibang Industry has also been exploring the ceramic industry for a long time and has participated in the establishment of ceramic plate preparation production lines for many customers.

1. Project Background

For a long time, the ceramic industry has been dubbed the "three high industries" because of the outstanding problems of high emissions, high energy consumption, and high power consumption in the production process, which has caused it to suffer bad reviews. With the introduction of the national energy conservation and emission reduction policy, green and low-carbon has become the dominant direction of social and economic development. In 2014, the Ministry of Environmental Protection revised the "Pollutant Emission Standards for the Ceramic Industry " ahead of schedule to strictly regulate the emission of pollutants in the ceramic industry, and many ceramic companies are facing a severe energy saving and emission reduction situation. The government has also taken high-pressure measures to rectify the ceramic industry.

Pollution In The Ceramic Industry

2. Basic Situation 

It is "unexpected" to be able to meet with Yixing customers, and it can also be said to be due to the "reasonable" of Shibang Industry's continuous accumulation of industry influence and accumulation! We originally accompanied a European friend to the Yixing customer to purchase ceramic plates. After knowing our identity, the Yixing customer confided to us that he wanted to buy a mill to produce ceramic plates, and consulted Shibang Industrial’s mill products. . The business personnel who accompanied us are the technical experts of our mill business department. After explaining to the customer the idea of the ceramic dry powdering process and introducing our products, the customer became interested in us and recalled the The staff who visited other mill manufacturers finally chose to cooperate with us.

Production Line Information

Production Process

The ceramic powdering process can be roughly divided into two types: wet method and dry method. Currently, the wet method is commonly used.

Wet Production Line

The ball mill wet mill + dryer mainly transports the ceramic raw materials to the ball mill, then adds 30-40% water to grind into a slurry, and then uses a drying tower to dry the powder with a moisture content of 7%. The drying time is longer. Long, slow drying, low yield.

Dry Production Line

Vertical mill (or T mill) + granulator, mainly to directly grind the ceramic raw materials with a mill, then use a dry granulator for humidification and granulation, and then dry with a fluidized bed to control the moisture content of the powder At 7%, enter the compression molding process. The drying time is short, the drying is fast, and the output is high.

Compared with wet production, dry heat production saves more than 80% of energy consumption, electricity consumption by more than 35%, emissions by more than 80%, and also saves additives such as water reducer and ball stone. In addition, the wet method is gradually eliminated due to environmental pressure. The production line designed by Shibang Industrial for customers uses a dry production process.

3. Project Advantages

Dry pulverizing technology replaces the two largest energy consumption links in wet pulverization, "ball milling slurry" and "spray granulation". It has significant energy saving and emission reduction advantages and is the inevitable direction of the healthy development of the ceramic industry in the future.

Fully respect the principle of maximizing the interests of customers, and use MTW European version mills to replace vertical mills, reducing customer investment costs, less investment, and quick results.

Due to the large amount of silicon in the raw materials, the equipment has a high degree of wear. In view of the different characteristics of materials, we have made special treatments when producing equipment.

Because the customer lacks mill operation experience, as long as there is a mill operation problem, our staff will rush to the customer site as quickly as possible to help guide the customer to solve the problem. Such efficient and fast after-sales service is an important reason for us to win the second cooperation with customers.

4. Scene Pictures

The dry process production line is a new technology. At present, some customers choose to import the mill when they purchase the granulator from Italy when they build the ceramic plate production line. In fact, domestic mill equipment can fully meet the same demand, and has a relatively more price advantage, so that future ceramic industry investment has more options.

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